New (to me) Shit box.

Mikloangelo

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So my daughter was rear ended in my one year old car. The person that rear-ended my daughter was driving a 2001 Chevy 2500HD, which he was on the way to sell for $1800. Long story short, i got the truck and $3000 for the damage on my car. It was neglected probably the last 10-15 years, because it was in rough shape with a 4wd service light and an ABS light. I figured, ehh ill use it as hunting truck. I Swapped wheels from the steel wheels to the stock aluminum with new all terrains. While i was swapping the wheels, i found the front brakes needed replaced and the rear brakes... well the rotor was completely disconnected from the hub and sandwiched in the caliper...on both sides. No wonder this dude hit my car.
So i tackled the brakes with new new rotors and brake pads all around, and new wheel hubs and sensors. I removed the brake control module and reflowed the solder and solved the ABS light. From there i moved on to the 4WD service light. Figured it was the transfer case switch, and found someone replaced the electronic transfer case with a manual one. So it was 2WD all time since nothing was was connected to the transfer case lever. I found a transfer case on ebay with a year warranty and swapped it out. 4WD service light fixed (after all new U-Joints of course).
From there I decided to tackle the steering and suspension. Replaced the entire front end suspension (upper and lower control arms), and steering system (inner/outer tierods, pitman, idler, etc), and new shocks on the front and back.
So now I was running and driving, i dont have heat or AC, but its Texas winter so it wasnt bad.
I got recently got a P0300 code so im taking the opportunity to change everything that is leaking or a high mileage wear item.
Radiator, A/C system, Heater core, Serpentine belt, tensioner, pulleys, water pump, steering pump, fan clutch, various hoses, coils, spark plugs, spark plug wires, MAF sensor, MAP sensor, blend actuators, air intake manifold gaskets, and decided to go with 799 heads and new gaskets. Of course I plan on checking compression and look for vacuum leaks.
Ive got a lot ahead of me, but im hoping it will run great. then i can change my focus to the interior, and then exterior.
Anyways, a bit wordy but thanks for reading.
 

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stutaeng

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Oh, sorry about tbe accident. Hopefully everyone is okay.

Do you have a photo of the rear brakes you mentioned? The rotor was disconnected from the hub?! How did that happened? Especially because you are not even in tbe rustbelt?!

Otherwise, looks like a clean truck. Early 2500HD I think are my favorite front of the GMT800 series...
 
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ORVietVet

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Oh, sorry about tbe accident. Hopefully everyone is okay.

Do you have a photo of the rear brakes you mentioned? The rotor was disconnected from the hub?! How did that happened? Especially because you are not even in tbe rustbelt?!

Otherwise, looks like a clean truck. Early 2500HD I think are my favorite front the GMT800 series...
When I was in shops, I saw the rotor plate broken away from the hub area, 2 times. They were both metal on metal and rubbed in to the cooling fins and as the metal gets thinner and thinner, they eventually break loose from the hubs. Then the plates just are trapped between the metal backing of the pad and the hubs spin in the center.
 

stutaeng

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When I was in shops, I saw the rotor plate broken away from the hub area, 2 times. They were both metal on metal and rubbed in to the cooling fins and as the metal gets thinner and thinner, they eventually break loose from the hubs. Then the plates just are trapped between the metal backing of the pad and the hubs spin in the center.
Yikes! "Drive it 'till the wheels fall off philosophy?"

I've always wondered what will happen or how much of a difference driving with only 2 front brakes working properly? Maybe an experiment on a closed-course and measure stopping distance?
 

ORVietVet

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In both instances, I told the vehicle owner what brake work would cost. I took them to their vehicles on the lift and showed them. They turned it down. I put a disclaimer on the R.O. and would not lower the vehicle till they signed it and then I paid for a tow truck to tow the vehicles out of the shop. Both vehicle owners were mad but I told them that I either towed the vehicles to their homes or I would call the police to come see the "very very unsafe" brakes.

This was in Missouri and back when we did yearly safety inspections.
 

99Sierra2500

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Yikes! "Drive it 'till the wheels fall off philosophy?"

I've always wondered what will happen or how much of a difference driving with only 2 front brakes working properly? Maybe an experiment on a closed-course and measure stopping distance?
Rear brakes are mostly to control braking vs dive and such, most braking/stopping is in the front.
 

Mikloangelo

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Thanks everyone! My daughter did suffer a concussion, which we are handling the personal injury through the insurance. My neighbor is an insurance lawyer, so he gave us helpful tips on that aspect. Otherwise my daughter is fine now. As far as the Truck, the brakes were exactly as [B]ORVietVe[/B]t described. The rear brakes were metal to metal and ground down past the cooling fins and the rotor was completely separated form the hub. I had never seen that before, much less twice on the same truck. Here are a few pictures of the brakes, and a bit of the front end suspension after i got done. All new Moog parts and Bilstein shocks. The interior is in rough shape. Seats are ripped, carpet is nasty, headliner is falling, all trim is disgusting. Eventually i will get around to reupholstery and cleaning, sanding, and painting the trim. Definitely a job for another day. You cant see it, but the bed needs full replacement, due to dents, and previous damage that was bondo'd over. Someone also cut out the bed to get to the fuel filter and replaced the part of the bed with the thinnest piece of tin and a bunch of screws. Anyways. Cheers, im happy to be apart of the GMT800 club.
 

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