Work out of my garage/driveway

someotherguy

Well-Known Member
Joined
Feb 10, 2022
Messages
257
Reaction score
614
Location
Houston
Ok, back at the 2005 Tahoe today. Removed wiper arms and the upper cowl cover. Found the p/s inner most vent hole foam seal was crap. The outer cover, when pried off, seal was crap. The screen cover below it had the spongy foam seal and was wet. You can see the blower motor wheel in pic. Cleaned it all completely. The outer perimeter of the outer vent with the cover, got a good cleaning and sealed with fresh silicone sealant around the whole perimeter. The cover was completely cleaned and sealed and when I pushed it back in place, the extra sealer oozed out and sealed smoothly around the outer perimeter. The inner most vent hole was cleaned and new foam seal installed. The bottom of the cowling cover was completely cleaned so that it would lay against that foam seal. Reinstalled everything. Waited 1 hour for sealer to set up. Pulled the blower resistor. Ran the water hose for 20 minutes and watched and felt for water back at the resistor mount hole. Felt dry and saw no water drips. Almost forgot, did check the ends of the lower rails and there was no blockage. You can see one, in the first pic is torn on the p/s.

View attachment 2189View attachment 2190View attachment 2191View attachment 2192View attachment 2193View attachment 2194View attachment 2195
Those flaps at the ends of the cowl, pretty sure those are torn off on both 06's, the one we still have and the one I sold. Found the loose ends of them down in the fenders IIRC. Rotted rubber, weighted, presumably to provide a little holding power for it to stay shut. Figured they had something to do with cowl venting but didn't find where they used to live.

Richard
 
Last edited:

ORVietVet

Well-Known Member
Navy Supporting Member
Joined
Dec 31, 2023
Messages
2,645
Reaction score
4,846
Location
Oregon
So now, more work in my future on this 2005 Tahoe that I did the door hinge pins on. I found a video that explains EXACTLY the rattle under the dash problem and shows what to do to fix. For info purposes, I have already ordered the bushing, gonna do the brake light switch while is off for bushing access and in my case, I am going to remove the driver's seat for way better access for me. At 6'4" and 280 pounds, I need some room. In the video, that I am supplying the link for, it is also a hydro-boost brake system with the exact same p/s fluid leakage/seepage that I saw on her Tahoe. The video is a Suburban.

 

INW-Iron-Steel

Well-Known Member
Joined
Feb 13, 2025
Messages
176
Reaction score
466
Location
Willamette Valley
So now, more work in my future on this 2005 Tahoe that I did the door hinge pins on. I found a video that explains EXACTLY the rattle under the dash problem and shows what to do to fix. For info purposes, I have already ordered the bushing, gonna do the brake light switch while is off for bushing access and in my case, I am going to remove the driver's seat for way better access for me. At 6'4" and 280 pounds, I need some room. In the video, that I am supplying the link for, it is also a hydro-boost brake system with the exact same p/s fluid leakage/seepage that I saw on her Tahoe. The video is a Suburban.

No way! I was going to try to describe this rattle as I was reading along with this thread (no idea how to even describe that noise though). My truck has been doing this for YEARS! Obviously it is way worse on dirt roads, but I just ignored it. I guess that's one more thing I need to address... GREAT! (Just kidding, thank you for the video)
 

ORVietVet

Well-Known Member
Navy Supporting Member
Joined
Dec 31, 2023
Messages
2,645
Reaction score
4,846
Location
Oregon
No way! I was going to try to describe this rattle as I was reading along with this thread (no idea how to even describe that noise though). My truck has been doing this for YEARS! Obviously it is way worse on dirt roads, but I just ignored it. I guess that's one more thing I need to address... GREAT! (Just kidding, thank you for the video)
Apparently, is pretty common. My shop owner friend has done 3 of them. He did one on his dad's truck. The 2004 I bought
 

ORVietVet

Well-Known Member
Navy Supporting Member
Joined
Dec 31, 2023
Messages
2,645
Reaction score
4,846
Location
Oregon
No way! I was going to try to describe this rattle as I was reading along with this thread (no idea how to even describe that noise though). My truck has been doing this for YEARS! Obviously it is way worse on dirt roads, but I just ignored it. I guess that's one more thing I need to address... GREAT! (Just kidding, thank you for the video)
The noise had gotten worse and is now louder and way easier to pinpoint now. Lay under your dash and grab the pedal and shake it side to side as you look up to the pivot point and you will see the slop. It wears out because of age and the fact the driver's hardly ever apply foot pressure with the foot dead center on the pedal. It is usually to the right or left of center, depending on which foot you use for the brakes, and that side pressure, over the years, wears out that bushing.

I love these GMT800 trucks because whether it is a Silverado/Sierra pickup truck, a Tahoe/Yukon or a Suburban/Yukon XL, they all look like this under the dash.

Best freakin' truck that GM ever built. I better stop. I am getting excited, in more ways than one..........;)
 

ORVietVet

Well-Known Member
Navy Supporting Member
Joined
Dec 31, 2023
Messages
2,645
Reaction score
4,846
Location
Oregon
Thought all the parts for the brake pedal bushing were going to be here by Friday and then be able to do the work and post pics this weekend. But now it looks like what I am going to need, is not all going to be here Friday and is supposed to be here early, Monday, instead of Tuesday. I wanted to do the work on Saturday because it is going to be nice weather here.

I have substituted a job for front pads and rotors on a 2017 Ford Explorer XLT with a 2.3 turbo engine. The owner's husband is going to "HELP" me. He is a good friend of my landlord so I said ok. Basically, he will be my "Go Fer". It is going to pay the same whether he helps or not, I made that clear.
 

ORVietVet

Well-Known Member
Navy Supporting Member
Joined
Dec 31, 2023
Messages
2,645
Reaction score
4,846
Location
Oregon
Sorry, no pics, of the 2017 Explorer front brake work. Old pads as thick and clean as the new ones so did not replace them. Replaced both rotors for the warpage problem. #40 torx holds the rotor to hub. Caliper slides pins held in place with 17mm and the caliper bracket bolted on with 18mm bolts. Removed it all, cleaned and lubed thoroughly and Brake Cleaned the new rotor surface and reassembled. Took it on a road test and verified no pulsation at any speed, including highway exit ramp speed. Seated the old pads to the new rotors and the owner was happy. Total time, 1.5 hours.

Tomorrow, replacing both headlamp assemblies on an American Legion friend of mine, wife's 2017 Subaru Outback 2.5i Premier. Assemblies arrived this morning and will do work starting at 11 tomorrow.
 

ORVietVet

Well-Known Member
Navy Supporting Member
Joined
Dec 31, 2023
Messages
2,645
Reaction score
4,846
Location
Oregon
Replaced both headlamp assemblies on this 2017 Outback. Involved complete front bumper facia removal, detach fog lights, remove brackets that the facia clips press in to so that they snap out and back in to place, found that someone had to be in there before because one of the bracket bolts were missing. Found a replacement bolt and installed. The rest of the attaching bolts are black and my replacement bolt is grey. Also found that an attaching bracket across the top had not been reinstalled as should have been. You can see where there was no shadow of where the bracket tabs should have been and where I realigned and set tabs as should have been. Some sloppy previous work. All that is required to remove the bumper facia is clips removal. Rest of work went as planned, see pics: Some pics are out of order but you will figure it out.20250309_104309.jpg20250309_104337.jpg20250309_104342.jpg20250309_110552.jpg20250309_112436.jpg

20250309_101521.jpg20250309_102602.jpg20250309_104259.jpg
 

ORVietVet

Well-Known Member
Navy Supporting Member
Joined
Dec 31, 2023
Messages
2,645
Reaction score
4,846
Location
Oregon
My landlord's daughter's boyfriend bought a used great condition 2002 Lexus RX300 and had a no running problem CEL on and he brought to me last night and I got 3 codes. P0440, P0441 and P0446 but again, no running problems. I checked the gas cap and was like new with no seal problems. I did some research and sure enough, a vacuum hose had come off at back side of air filter housing on a tube close to firewall and toward the strut tower. I plugged back in and cleared codes and drove it and no CEL and he called me today and said still no CEL.

I found that the pcv valve looked original with a small puff of smoke out the exhaust when starting, with about 92k miles on it and the hood struts were failing and needs MAF cleaning and throttle body and IAC cleaning. He said order in the pcv and struts and I just did. I am gonna do all the work when it comes in and get paid for what I did last night. Plus, him and his dad are salmon fishers and is gonna give me and my girl a bunch of fresh processed salmon.
 

ORVietVet

Well-Known Member
Navy Supporting Member
Joined
Dec 31, 2023
Messages
2,645
Reaction score
4,846
Location
Oregon
The manager at my taco place I go to on Tuesday and Thursday, told me her mother's 03 Camry SE 3.0 would not idle right and would die in gear at idle intermittently. I went to check for CEL and there was none but I could duplicate her concerns. I opened the hood and saw the problem immediately. A brand new battery just installed about a week ago. She hardly ever drives the car. I changed the scanner to live data and the short trims were way negative and showed no readings at all on long trims. I knew it was gonna need a reset on the ECU. I got the engine completely warmed up, set the park brake and put my foot on the brake and put it in drive and sat there for about 6 minutes. At first the rpm's were below 400 and acted like wanted to die and tach needle was floating a little. Then it started to climb and settled at close to 700 rpm. After 6 minutes I took it on a 40 mile round trip. The fuel trims went to spot on and the rpm's were between 680 and 700, stopped in gear at lights. I parked it and handed the keys to the mom. I will be getting free tacos for several days now.
 

1997

Active Member
Joined
Feb 10, 2025
Messages
27
Reaction score
77
Location
BC, CDN
had the same issue with my 02 camry when i changed the battery.
crazy that the ECU has to "relearn" with a battery change.
that was the worst car i've owned, every week something went wrong.
easy to work on thou, :)

wait til the pressure regulator goes on her 03.
 

ORVietVet

Well-Known Member
Navy Supporting Member
Joined
Dec 31, 2023
Messages
2,645
Reaction score
4,846
Location
Oregon
Work on the 2002 Lexus RX300 went real quick. I had sprayed penetrant on the pcv valve threads last night. This morning it took some effort to break loose but once it did, it came right out. Installed new and reattached hose and spring clamp. The hood struts were easy peasy. Dropped one of the MAF attaching screws but I had extras in my bolt drawer. Removed air cleaner upper housing and snorkel at the throttle body and cleaned the throttle plate and bore. Reinstalled the removed components and the engine restarted no problem and road test was uneventful. The work I had done before for the CEL and 3 codes, post #72, was still good with no codes in current or history. The vehicle is done and will be picked up and paid for later today.
 

ORVietVet

Well-Known Member
Navy Supporting Member
Joined
Dec 31, 2023
Messages
2,645
Reaction score
4,846
Location
Oregon
Waiting for a 2016 GMC Terrain SLE to inspect for needs and RA parts for the 2003 Camry SE I have for sale.

Gonna be putting new headlight assemblies in the Camry and the whole front bumper fascia has to come off.
 

someotherguy

Well-Known Member
Joined
Feb 10, 2022
Messages
257
Reaction score
614
Location
Houston
Work on the 2002 Lexus RX300 went real quick. I had sprayed penetrant on the pcv valve threads last night. This morning it took some effort to break loose but once it did, it came right out. Installed new and reattached hose and spring clamp. The hood struts were easy peasy. Dropped one of the MAF attaching screws but I had extras in my bolt drawer. Removed air cleaner upper housing and snorkel at the throttle body and cleaned the throttle plate and bore. Reinstalled the removed components and the engine restarted no problem and road test was uneventful. The work I had done before for the CEL and 3 codes, post #72, was still good with no codes in current or history. The vehicle is done and will be picked up and paid for later today.
Related but unrelated. It kinda cracked me up when you said the road test was uneventful. That's what one would hope for, but at the same time, you could take it a different way.

In the early 90's I was managing tech at a computer store that had a pretty high volume (we built our own PC's back when that was the big thing) and the owners were a couple Vietnamese dudes that were bigtime car (and gun) nuts. So the local Lexus dealer knows he can try bringing cars over to bait them with.

Well, when the SC 400 came out, he made the mistake of swinging by one day. The owners - "Louis" and "Robert" told me to come along, and the three of us took turns giving this salesman a white knuckle ride in that V8 bad boy. That test drive was.. eventful. :)

For some reason neither of those dudes bought an SC 400. I kinda liked them, for an import, but would never buy one. Many years later my aunt bought a well-cared-for LS 400 and had nothing but expensive trouble out of it, which surprised me.

Richard
 

ORVietVet

Well-Known Member
Navy Supporting Member
Joined
Dec 31, 2023
Messages
2,645
Reaction score
4,846
Location
Oregon
After my work for CEL and cleaning throttle body and removing the same components that could cause the same problem, I was glad for a nice quiet and no CEL road test. So far, in my "at home garage endeavors" since early 2022, I have had no come backs. I want to do the work, collect the $ and get 'em gone. No problems. That is another reason why I am so up front with them about what to expect from the work and that catching up on maintenance is typically not a "seat of the pants" change.

Great story though. Sorry, being a Vietnam Vet, when I see the word or words it can bring back some memories, both good and bad.
 

Latest posts

Members online

Top